Plant Monitoring & Communication

See everything on your floor. Send it where it needs to go.

Shamrock Limited builds plant-wide monitoring and communication systems — one realtime view of production, inventory, and equipment, with the numbers delivered automatically to the people and systems that depend on them.

Built on the systems you already run
Browser-accessible, role-secured
Operations Overview
Live
Shipped Today
1,284u
▲ vs plan
Open Orders
37
6 due today
On-Time
96.2%
▲ 0.8 pt
Order flow — plant-widetoday
Receiving
14 lots
Production
9 runs
Shipping
22 orders
→ delivered to Ops · Purchasing · Shipping · Front office — no printouts
Production & OEE
Live
84.7%OEE · Line 3
Availability
91%
Performance
95%
Quality
98%
Ideal Cycle
42.6s
on target
Downtime
22min
▼ vs shift avg
Scrap
1.9%
within Cpk
Inventory & Materials
Live
On Hand
18,240u
▲ 1.2%/hr
Raw Coverage
6.2days
steady
Low SKUs
3
flagged
Raw material levelsreorder point ▏
Resin A
72%
Cartons
41%
Labels
18%
Bin 1–3 · OK
Bin 4 · Reorder
Equipment & Maintenance
Live
Press 1 running · 41°C
Press 2 running · 39°C
Conveyor B running · nominal
Filler watch · vibration ↑
Predictive evaluation: Filler spindle bearing trending — recommend inspection within 6 days.
Machine Layout — Line 4
Live
RAW IN 01 LOAD 1,240 u/hr 02 FORM 1,205 u/hr ROBOT 03 WELD 958 u/hr 04 INSPECT 1,284 u/hr PLC 05 PACK 1,166 u/hr 06 PALLETIZE 1,142 u/hr SHIP
Line rate 958 u/hr — set by Cell 3 (Weld) at 74% of target. Every other cell has headroom.
Plant Overview
Live
OFFICE PRODUCTION HALL WAREHOUSE QA / LAB SHIPPING IDLE RUNNING RUNNING 84.7% OEE 1,284 u/hr · Line 3 37 orders 92% full 1.9% scrap RECEIVING SHIP
The whole plant on one screen — cycling through live status, KPIs, and material flow.
We work in Realtime Monitoring OEE & KPIs Process Capability Predictive Maintenance Digitization Modernization
Capabilities

One picture of the plant — and it moves.

Everything we do branches from a single idea: give a plant a live, honest picture of itself, then put that picture in front of the people and systems that act on it.

01

Realtime Plant Monitoring

Production, inventory, and equipment on one screen, updating as it happens — not a report you assemble after the shift is over.

OEEProduction KPIsProcess CapabilityLive dashboards
02

Information That Moves Itself

The right numbers reach the right people and systems automatically — orders, shortages, and status routed the moment they change, instead of printed and carried across the floor.

DigitizationAlerts & routingSystem-to-system
03

Process & Machine Improvement

We don't stop at watching. We find where cycles, quality, and uptime are lost at the machine level and make targeted improvements — with predictive maintenance evaluation to catch failures before they cost a shift.

Predictive MaintenanceCycle & qualityAutomation
04

Integration & Modernization

We build on the equipment and databases you already own and bring them into one connected, modern platform — no rip-and-replace to get a single source of truth.

Systems IntegrationModernizationCustom software
Approach

How a plant gets clearer.

A path that starts small and compounds — most plants begin with one view and grow it into a full operations picture.

01

Assess

Map the floor, the data you already generate, and where time and visibility are being lost today.

02

Connect

Integrate equipment, controllers, and databases into one source, and modernize what's holding you back.

03

Monitor

Stand up realtime dashboards — production, inventory, equipment, OEE and KPIs — reachable from any browser.

04

Improve

Act on what the data shows: machine-level process improvements and predictive maintenance that pay back first.

Get started

Let's put your plant on one screen.

Tell us what you'd most like to see clearly — inventory, production, equipment, or all of it — and we'll show you what a live picture of your operation looks like.

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